Fatigue

Operators found fatigue management as a continuing operational safety risk. Maintenance staff may avoid reporting fatigue because they fear they could lose personal income from reduced work and opportunities.

Operators raised the following causes for fatigue:

  • long periods away from home
  • tough working conditions
  • environmental stress such as extreme heat
  • long work days
  • unscheduled maintenance extending duty time
  • limited rest
  • not enough breaks.

What can operators do?

You should:

  • understand the fatigue risks linked to assigned tasks
  • identify hazards related to fatigue and alertness
  • assess and manage these risks through your Safety Management System (SMS), using clear hazard identification and effective controls

Fatigue risk isn't just about sleep — it can also come from the work environment. Maintenance activities can add further human performance risks, including:

  • urgent tasks
  • extreme temperatures and dehydration
  • fumes or other environmental conditions
  • poor visibility
  • changing weather
  • limited automation
  • unfamiliar work areas
  • loud noise or vibration.

What are we doing and what have we already delivered?

We provide guidance, procedures and rules to help improve fatigue management in aviation, including:

  • fatigue management guidance
  • medical assessment requirements
  • human factors guidance for maintenance staff.

You can find this information in:

Published date: 24 April 2026
Online version available at: https://www.casa.gov.au//operations-safety-and-travel/safety-management-systems/sector-safety-risk-profiles/maintenance-activities-sector-safety-risk-profile/fatigue
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